Oil Filter Application and Review

Oil Filter Application & Review

An oil filter is a filter designed to remove contaminants from engine oil, transmission oil, lubricating oil, or hydraulic oil. Oil filters are used in many different types of hydraulic machinery. A chief use of the oil filter is in internal-combustion engines in on- and off-road motor vehicles, light aircraft, and various naval vessels. Other vehicle hydraulic systems, such as those in automatic transmissions and power steering, are often equipped with an oil filter. Gas turbine engines, such as those on jet aircraft, also require the use of oil filters. Aside from these uses, oil production, transport, and recycling facilities also employ filters in the manufacturing process.

Types of oil filter

Mechanical - Mechanical designs employ an element made of bulk material (such as cotton waste) or pleated Filter paper to entrap and sequester suspended contaminants. As material builds up on (or in) the filtration medium, oil flow is progressively restricted. This requires periodic replacement of the filter element (or the entire filter, if the element is not separately replaceable).

Cartridge and spin-on - Early engine oil filters were of cartridge (or replaceable element) construction, in which a permanent housing contains a replaceable filter element or cartridge. The housing is mounted either directly on the engine or remotely with supply and return pipes connecting it to the engine. In the mid-1950s, the spin-on oil filter design was introduced: a self-contained housing and element assembly which was to be unscrewed from its mount, discarded, and replaced with a new one. This made filter changes more convenient and potentially less messy, and quickly came to be the dominant type of oil filter installed by the world's automakers. Conversion kits were offered for vehicles originally equipped with cartridge-type filters. In the 1990s, European and Asian automakers in particular began to shift back in favor of replaceable-element filter construction, because it generates less waste with each filter change. American automakers have likewise begun to shift to replaceable-cartridge filters, and retrofit kits to convert from spin-on to cartridge-type filters are offered for popular applications. Commerciallyavailable automotive oil filters vary in their design, materials, and construction details. These variables affect the efficacy, durability, and cost of the filter.

Magnetic - Magnetic filters use a permanent magnet or an electromagnet to capture ferromagnetic particles. An advantage of magnetic filtration is that maintaining the filter simply requires cleaning the particles from the surface of the magnet. Automatic transmissions in vehicles frequently have a magnet in the fluid pan to sequester magnetic particles and prolong the life of the media-type fluid filter. Some companies are manufacturing magnets that attach to the outside of an oil filter or magnetic drain plugs -- first invented and offered for cars and motorcycles in the mid-1930s -- to aid in capturing these metallic particles, though there is ongoing debate as to the effectiveness of such devices.

Sedimentation - A sedimentation or gravity bed filter allows contaminants heavier than oil to settle to the bottom of a container under the influence of gravity.

Centrifugal - A centrifugal oil cleaner is a rotary sedimentation device using centrifugal force rather than gravity to separate contaminants from the oil, in the same manner as any other centrifuge. Pressurized oil enters the center of the housing and passes into a drum rotor free to spin on a bearing and seal. The rotor has two jet nozzles arranged to direct a stream of oil at the inner housing to rotate the drum. The oil then slides to the bottom of the housing wall, leaving particulate oil contaminants stuck to the housing walls. The housing must periodically be cleaned, or the particles will accumulate to such a thickness as to stop the drum rotating. In this condition, unfiltered oil will be recirculated.

High efficiency (HE) - High efficiency oil filters are a type of bypass filter that are claimed to allow extended oil drain intervals. HE oil filters typically have pore sizes of 3 micrometers which studies have shown reduce engine wear. Some fleets have been able to increase their drain intervals up to 5-10 times.